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In the high-intensity operation of metal recycling and waste treatment, equipment reliability is crucial. Frequent wear of wearing parts not only leads to downtime, but also directly affects your profits. We focus on producing high-performance metal crusher wear parts, with excellent wear and impact resistance to ensure continuous and efficient operation of the equipment.

Analysis of core wearing parts of metal crusher

1. Crusher hammer

Function: The core component that directly impacts and crushes metal materials, and bears the main crushing force.

Common problems: Colliding with metal during high-speed rotation, easy to wear, crack or deform.

Solution: Using high manganese steel + titanium carbide composite casting, the surface hardness reaches HRC62 or above, and the impact toughness is increased by 3 times.

2. Grates

Function: Control the discharge particle size of the material after crushing, and screen qualified size fragments.

Common problems: Long-term friction with metal debris is easy to perforate, and the sieve hole is blocked, resulting in reduced efficiency.

Solution: Trapezoidal cross-section + gradual aperture design, with wear-resistant steel material, the life is extended by 50%.

3. Liners

Function: Protect the inner wall of the crusher body and reduce the damage of metal friction to the body.

Common problems: Long-term wear and tear leads to the exposure of the body, causing structural damage to the equipment.

Solution: Modular manganese steel liners, quick-release design, local replacement costs reduced by 60%.

4. Anvils

Function: Fixed under the rotor, withstand the impact of the hammer head, and complete the final crushing.

Common problems: Concentrated force points are prone to breakage and require frequent position calibration.

Solution: Rotatable polyhedral anvils, balanced wear through angle adjustment, and utilization rate increased by 70%.

The value of choosing professional wearing parts

Each component works together to determine the crushing efficiency and equipment life:

Poor quality components: Single point failure triggers a chain reaction (such as screen plate damage → metal debris enters the bearing → equipment scrapped).

Professional components: Targeted strengthening design to reduce comprehensive maintenance costs. For example, after a customer used our full set of wearing parts, the annual failure rate was reduced by 65%.

Click on the contact information on the webpage to consult an engineer immediately and obtain the wear-resistant parts optimization solution that matches your equipment and materials!